Why Tesla’s German Gigafactory needs more water than Berlin has to offer

Yesterday a Bloomberg article made the rounds, highlighting how construction at Tesla’s Berlin-Brandenburg Gigafactory has been held up by a lawsuit from environmental NGOs concerned that development of the plant will place an undue burden on the region’s water supply. The lawsuit escalates a matter Tesla CEO Elon Musk laughed off last year.

In August 2021, when a journalist questioned Musk on how the Berlin Gigafactory—Tesla’s fourth manufacturing site—might drain local water resources, Musk dismissed the suggestion with a joke, pointing to nearby trees and saying, “We’re not in a desert.”

Sure, Tesla’s latest plant is in the temperate forests outside Berlin, but the NGOs note that the region has suffered drought for the last three summers and claim there isn’t enough water to satisfy the needs of both the factory and the local wetland. The lawsuit is against local authorities rather than Tesla, but the car maker has lamented the “obstacles in German permitting law” that have hobbled the factory’s development.

The Bloomberg piece piqued my interest because I had never considered what role water plays in auto manufacturing before, let alone thought that water scarcity would be the No. 1 obstacle for building a car plant. In part, that might be because Tesla’s other factories more or less are in deserts, where water should be a greater concern than it is in Germany.

The first was built in the arid lands of California, and a new U.S. site will open in dry Texas next month. Tesla’s Shanghai factory, which is now the company’s leading production site, is not in a desert per se, but the Chinese megacity still suffers from water scarcity.

In 2019, the year Tesla opened its Shanghai Gigafactory, the World Resources Institute graded the city’s water stress levels as “extremely high” with 90% of available water used by industry and close to 20% of total ground water unusable “for any purpose.”

In fairness to Tesla, its factories are generally less water-intensive than most other car companies. According to Bloomberg, Tesla uses roughly 3,000 liters of water for every car it produces, while Volkswagen sucks up 3,700 liters per vehicle and Mercedes-Benz drinks down 4,700 liters per unit.

Car makers spend that water across several areas of auto production—cooling machinery, power-washing equipment, and as a diluting agent in paint spray booths. The last item, industrial paint jobs, are the main drain on water supplies in an auto plant. According to Tesla’s 2020 Impact Report, cooling towers are the second.

“As water that cools machinery evaporates, [the cooling tower] needs to be topped up regularly,” Tesla says, adding that “the total cooling tower makeup could be offset entirely by non-potable sources such as rainwater or wastewater.”

Tesla presented those offset plans to Berlin when it proposed building its factory there in 2019. Tesla predicts its German Gigafactory will be its most water efficient yet, soaking up less than 2,000 liters of water per car manufactured—a lower ratio than BMW. But even that might be too much for the people of Brandenburg, where the water table has been dropping for the past three decades, prompting authorities to ration regional water usage.

“Water is becoming increasingly scarce as the climate changes,” Tesla says in its Impact report. Now Berlin-Brandenburg is having second thoughts on how to distribute that valuable resource.

Eamon Barrett
eamon.bartrett@fortune.com
@eamonbarrett49

CARBON COPY

Ukraine

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Salty rice

How to feed 20% of the world’s population with only 10% of global arable land is an longstanding challenge for China. In the 1970s, that existential dilemma led to the Chinese creation of high yield hybrid “super rice”—a mutant strain of rice created by crossbreeding variants that produce more grain per stalk. China has continued to innovate in mutating rice crops to improve yields, most recently creating so-called sea water rice that can grow in salinized soil along the coast. Seawater rice could feed an additional 80 million people in China, one of its creators says, especially as sea levels rise, salting more land. Bloomberg

It pays to do good

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Broken breadbasket

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IN CASE YOU MISSED IT

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CLOSING NUMBER

15,000

Almost 15,000 "ghost flights" carrying zero passengers have departed from the U.K. since the pandemic began, according to data revealed by U.K. Aviation Minister Robert Courts. Airlines dispatch so-called ghost flights to complete normal routes so that the carrier maintains its coveted landing slots at airports. Airlines with better slots are able to schedule flights that arrive during prime times, while the low value slot holders have to fly at ungodly hours. Airports normally strip airlines of their prime slot status if the carrier fails to utilize them, but that process was mostly put on hold in Europe during the pandemic. Now, however, airports are slowly demanding that flights return—and airlines are responding by running empty, polluting ghost flights.

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