• Home
  • Latest
  • Fortune 500
  • Finance
  • Tech
  • Leadership
  • Lifestyle
  • Rankings
  • Multimedia
TechBoeing 737 Max
Asia

Alaska Airlines’s faulty Boeing door plug was made in Malaysia—and that’s complicating investigations into why it ripped off mid-flight

Nicholas Gordon
By
Nicholas Gordon
Nicholas Gordon
Asia Editor
Down Arrow Button Icon
Nicholas Gordon
By
Nicholas Gordon
Nicholas Gordon
Asia Editor
Down Arrow Button Icon
January 18, 2024, 5:38 AM ET
Investigators identified a Malaysian plant operated by Boeing supplier Spirit AeroSystems as the source of the faulty door plug on Alaska Airlines Flight 1282.
Investigators identified a Malaysian plant operated by Boeing supplier Spirit AeroSystems as the source of the faulty door plug on Alaska Airlines Flight 1282.Shelby Tauber—Bloomberg/Getty Images

Investigators have scrambled to figure out why a section of fuselage ripped off of Alaska Airlines Flight 1282 on Jan. 5. The National Transportation Security Board revealed one of their findings on Wednesday—though it doesn’t make getting further answers any easier.

Recommended Video

A plant in Malaysia, operated by Boeing supplier Spirit AeroSystems, manufactured the faulty door plug on the 737 Max 9 jet involved in the incident, announced NTSB chair Jennifer Homendy on Wednesday. (Door plugs replace unneeded emergency exit doors). That means a fault could have happened anywhere between Malaysia, Spirit’s facility in Wichita, or Boeing’s factory near Seattle.

“We have no indication right now of where in the process this occurred,” Homendy told reporters after a Senate hearing, according to the Wall Street Journal. “This could be anywhere along the line,” she said, adding that the NTSB wasn’t focusing on just manufacturing.

Boeing has outsourced much of its manufacturing to outside suppliers like Spirit, which in turn built sprawling global supply chains, including to countries like Malaysia.

The Southeast Asian country is the region’s second-largest aerospace hub, and the industry there generated $3.4 billion in revenue in 2019, according to documents from the Malaysian Investment Development Authority. Suppliers based in Malaysia work with both major aircraft manufacturers, Boeing and Airbus. 

Spirit has a plant in Subang, close to Kuala Lumpur, the country’s capital. The Boeing supplier opened the 242,000 square foot facility in 2009. 

“Although Spirit is an aerospace company, it’s also a people company and it is the people in Malaysia that have convinced me that this is a great place for Spirit to grow globally,” Jeff Turner, then-CEO of Spirit, said at the time. 

In addition to Malaysia and the U.S., Spirit also has facilities in the U.K., France, and Morocco.

Spirit did not respond to Fortune’s request for comment made outside of U.S. business hours. A spokesperson for the company confirmed to The Associated Press that the plug was made in Malaysia.

A spokesperson for Boeing said the company would defer to Spirit for more information on the door plug’s origin.  

‘Going to get better’

Boeing CEO Dave Calhoun has pledged to deepen cooperation between his company and Spirit. “We’re going to get better,” Calhoun said at a town hall at Spirit’s headquarters in Wichita. Boeing and Spirit engineers, mechanics and engineers are “going to speak the same language on this in every way, shape or form,” he added. 

Both Boeing and Spirit are still reeling from the Alaska Airlines incident. 

Around 170 planes, mostly operated by Alaska Airlines and United Airlines, are still grounded, pending inspection instructions from Boeing and the Federal Aviation Administration. On Wednesday, FAA officials said that they had inspected 40 planes identical to the one involved on the Alaska Airlines flight.

Boeing shares have fallen 18% since Jan. 5, the date of the Alaska Airlines incident. Spirit shares are down 15% over the same period. 

Boeing’s return to Asia

The incident is complicating Boeing’s return to Asia—specifically, to China. At one time, China was one of Boeing’s most promising markets, thanks to the country’s booming aviation sector. But Chinese officials froze orders of Boeing planes in 2019, following two deadly crashes by the 737 Max 8.

Boeing is starting to tiptoe back into the market: The manufacturer delivered its first plane in over four years to a Chinese airline last December. 

But now, Chinese regulators and airlines are conducting additional checks on Boeing planes following the Alaska Airlines incident, the Wall Street Journal reported earlier this week. (The planes being inspected are not the 737 Max 9)

Other airline manufacturers are filling the gap left by Boeing’s absence. Chinese airlines turned to Airbus’s A320 series during the Boeing freeze: Over a thousand A320s were operational in China by the end of 2022, compared to just over 940 Boeing 737s, according to Bloomberg. And China, too, has a homegrown 737 competitor: the C919, made by state-owned enterprise COMAC.

Join us at the Fortune Workplace Innovation Summit May 19–20, 2026, in Atlanta. The next era of workplace innovation is here—and the old playbook is being rewritten. At this exclusive, high-energy event, the world’s most innovative leaders will convene to explore how AI, humanity, and strategy converge to redefine, again, the future of work. Register now.
About the Author
Nicholas Gordon
By Nicholas GordonAsia Editor
LinkedIn iconTwitter icon

Nicholas Gordon is an Asia editor based in Hong Kong, where he helps to drive Fortune’s coverage of Asian business and economics news.

See full bioRight Arrow Button Icon

Latest in Tech

Finance
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam
By Fortune Editors
October 20, 2025
Finance
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam
By Fortune Editors
October 20, 2025
Finance
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam
By Fortune Editors
October 20, 2025
Finance
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam
By Fortune Editors
October 20, 2025
Finance
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam
By Fortune Editors
October 20, 2025
Finance
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam
By Fortune Editors
October 20, 2025

Most Popular

Finance
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam
By Fortune Editors
October 20, 2025
Finance
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam
By Fortune Editors
October 20, 2025
Finance
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam
By Fortune Editors
October 20, 2025
Finance
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam
By Fortune Editors
October 20, 2025
Finance
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam
By Fortune Editors
October 20, 2025
Finance
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam
By Fortune Editors
October 20, 2025
Fortune Secondary Logo
Rankings
  • 100 Best Companies
  • Fortune 500
  • Global 500
  • Fortune 500 Europe
  • Most Powerful Women
  • Future 50
  • World’s Most Admired Companies
  • See All Rankings
Sections
  • Finance
  • Fortune Crypto
  • Features
  • Leadership
  • Health
  • Commentary
  • Success
  • Retail
  • Mpw
  • Tech
  • Lifestyle
  • CEO Initiative
  • Asia
  • Politics
  • Conferences
  • Europe
  • Newsletters
  • Personal Finance
  • Environment
  • Magazine
  • Education
Customer Support
  • Frequently Asked Questions
  • Customer Service Portal
  • Privacy Policy
  • Terms Of Use
  • Single Issues For Purchase
  • International Print
Commercial Services
  • Advertising
  • Fortune Brand Studio
  • Fortune Analytics
  • Fortune Conferences
  • Business Development
  • Group Subscriptions
About Us
  • About Us
  • Editorial Calendar
  • Press Center
  • Work At Fortune
  • Diversity And Inclusion
  • Terms And Conditions
  • Site Map
  • About Us
  • Editorial Calendar
  • Press Center
  • Work At Fortune
  • Diversity And Inclusion
  • Terms And Conditions
  • Site Map
  • Facebook icon
  • Twitter icon
  • LinkedIn icon
  • Instagram icon
  • Pinterest icon

Latest in Tech

electrician
EconomyJobs
This talent CEO says laid-off tech workers are ignoring a $300K ‘white-collar trade job’ with 81K openings a year
By Jake AngeloApril 20, 2026
57 minutes ago
Netflix on Euros
LawNetflix
Italian court rules every Netflix price hike from 2017 to 2024 unlawful and orders the company to refund subscribers up to 500 euros
By Catherina GioinoApril 20, 2026
2 hours ago
Nvidia CEO Jensen Huang
SuccessJobs
Nvidia’s Jensen Huang says AI assistants will act more like overbearing managers rather than job destroyers: ‘They’ll be micromanaging you’
By Emma BurleighApril 20, 2026
2 hours ago
French prosecutors summon Elon Musk over X’s alleged “complicity” in spreading child abuse materials
LawElon Musk
French prosecutors summon Elon Musk over X’s alleged “complicity” in spreading child abuse materials
By The Associated Press and Samuel PetrequinApril 20, 2026
3 hours ago
The hidden ROI of AI: What leaders should actually measure
AICommentary
The hidden ROI of AI: What leaders should actually measure
By Beena Ammananth and Jim RowanApril 20, 2026
5 hours ago
elon musk
NewslettersTerm Sheet
Private markets have soared to $10 trillion in AUM. But why have they underperformed public markets?
By Allie GarfinkleApril 20, 2026
6 hours ago

Most Popular

Thousands of CEOs admit AI had no impact on employment or productivity—and it has economists resurrecting a paradox from 40 years ago
AI
Thousands of CEOs admit AI had no impact on employment or productivity—and it has economists resurrecting a paradox from 40 years ago
By Sasha RogelbergApril 19, 2026
1 day ago
Markets shudder as Strait of Hormuz starts resembling a combat zone. 'We're prepared to subject you to disabling fire'
Energy
Markets shudder as Strait of Hormuz starts resembling a combat zone. 'We're prepared to subject you to disabling fire'
By Jason MaApril 19, 2026
18 hours ago
Elon Musk bans résumés and cover letters in hiring for his chip team. These are the 3 bullet points he’s looking for instead
Future of Work
Elon Musk bans résumés and cover letters in hiring for his chip team. These are the 3 bullet points he’s looking for instead
By Jake AngeloApril 19, 2026
1 day ago
The explosion of U.S. debt is wiping out the 'safety premium' of Treasury bonds, and time is running out for an orderly fiscal solution, IMF warns
Economy
The explosion of U.S. debt is wiping out the 'safety premium' of Treasury bonds, and time is running out for an orderly fiscal solution, IMF warns
By Jason MaApril 19, 2026
22 hours ago
'We should absolutely be concerned about non-college-educated men today': higher rents, living at home, falling out of the labor market
Economy
'We should absolutely be concerned about non-college-educated men today': higher rents, living at home, falling out of the labor market
By Catherina GioinoApril 18, 2026
2 days ago
The $6 billion Vatican Bank was beset by scandals, disastrous investments—and ties to the Mafia. How Pope Francis tried to fix it
Banking
The $6 billion Vatican Bank was beset by scandals, disastrous investments—and ties to the Mafia. How Pope Francis tried to fix it
By Marco Quiroz-GutierrezApril 18, 2026
2 days ago

© 2026 Fortune Media IP Limited. All Rights Reserved. Use of this site constitutes acceptance of our Terms of Use and Privacy Policy | CA Notice at Collection and Privacy Notice | Do Not Sell/Share My Personal Information
FORTUNE is a trademark of Fortune Media IP Limited, registered in the U.S. and other countries. FORTUNE may receive compensation for some links to products and services on this website. Offers may be subject to change without notice.