• Home
  • Latest
  • Fortune 500
  • Finance
  • Tech
  • Leadership
  • Lifestyle
  • Rankings
  • Multimedia
pickup trucks

Ford’s aluminum F-150 pickup truck is no lightweight

By
Doron Levin
Doron Levin
Down Arrow Button Icon
By
Doron Levin
Doron Levin
Down Arrow Button Icon
March 16, 2015, 11:54 AM ET
2015 Ford F-150
Consumers wanting to drive the future of trucks can get behind the wheel of the 2015 Ford F-150 – the toughest, smartest, most capable F-150 ever – in 38 markets across the United States beginning Oct. 13.Photo courtesy of Ford

Ford (F) executives will swear they were highly confident all along that shoppers — especially loyal owners of Ford F Series pickups — would rush to buy the automaker’s new aluminum-body truck.

Now that their confidence has been rewarded, Ford is breathing a joyful sigh of relief.

New-model introductions are never a sure thing — even slam-dunks occasionally carom off the rim. However, signs increasingly are positive that the latest generation of Ford’s single most important vehicle model, the F-150 pickup truck, is being snapped up almost as fast as it arrives at dealerships.

On Friday, production began at Ford’s Kansas City assembly plant. Ford’s Dearborn, Mich., assembly plant started building F Series pickups in November. Since then, buyers have plunked down $50,000 for the truck. They’re paying more for fancier versions, including King Ranch, Platinum, and Lariat. These fancier trucks have bigger engines, premium materials, and advanced features, such as navigation and lane departure warnings.

Some analysts had warned that an aluminum-body truck poses a big risk for Ford because no automaker has ever mass-manufactured so many vehicles made from the metal at such a high rate of production, and because dealers weren’t as familiar with repairing aluminum. Ford switched from steel to aluminum to profit from the metal’s lightness and durability. Removing 700 pounds of weight from a full-size truck allows Ford to claim the best fuel efficiency in the category.

Ford’s two plants can build in the neighborhood of 700,000 pickups annually, contributing $3.5 billion or more to the automaker’s pre-tax profit. Last year, the company made $6.4 billion in pre-tax profit worldwide. But the cost of changeover in the U.S., from a steel-bodied truck to the new aluminum pickup, lost production time, depressed earnings.

“We’re getting tremendously positive feedback from our dealers,” said Doug Scott, Ford’s group marketing manager for trucks. Quantitative metrics, such as the number of days it takes to turn truck inventory, also confirms a big surge in retail customers. Many, if not most, buyers are Ford loyalists who have been waiting for the new F Series for a year or more. The automaker says about 13 million F Series pickups are registered in the U.S., and their owners are more likely than any others to choose the same vehicle when next in the market.
[fortune-brightcove videoid=3449963224001]

“Right now, we’re living off pent-up demand,” Scott said. By mid-summer, when peak production is reached and rush of loyalists fades, Ford can gauge better how market conditions such as housing starts and gasoline prices are affecting sales.

Scott said a high proportion of initial F Series buyers are choosing premium versions of the pickup — Lariat, Platinum and King Ranch models that can sell for $50,000, or more. These pickups are outfitted with leather upholstery, features such as navigation, and safety accessories such as lane-departure warning, making them super-profitable.

“The mix is about 30% premium trucks,” Scott said, citing the typical proportion. But the mix has been at about 70 % during the launch. “The revenue we’re realizing is above our plan.” Just how far above plan may become clear when Ford posts first-quarter financial results in April.

If Ford’s gamble pays off — and it appears it will — General Motors (GM) must decide if intends to switch to aluminum as well.

So far, GM has touted the advantages of lightweight steel alloys, but the No. 1 U.S. automaker may be forced to follow Ford’s lead if the new F Series lures pickup truck shoppers from Chevrolet and GMC.

About the Author
By Doron Levin
See full bioRight Arrow Button Icon

Latest in

Investingspace
Alphabet poised for another paper gain as SpaceX valuation jumps
By Edward Ludlow and BloombergDecember 14, 2025
32 minutes ago
Arts & EntertainmentMovies
Connecticut cashes in on Hallmark Movie status to drive kitschy Christmas tourism boom
By Susan Haigh and The Associated PressDecember 14, 2025
41 minutes ago
Lawgun violence
Twelve people killed in Bondi Beach Hanukkah terror attack
By Peter Vercoe, Ainslie Chandler, Swati Pandey and BloombergDecember 14, 2025
1 hour ago
PoliticsElections
The first-term congressman leading the GOP’s midterm House campaign says Trump is intimately involved in recruitment decisions
By Bill Barrow and The Associated PressDecember 14, 2025
1 hour ago
Middle EastMilitary
U.S. troops have been on the ground in Syria for over a decade. Here’s the back story and present situation after the deadly Islamic State attack
By Abby Sewell and The Associated PressDecember 14, 2025
2 hours ago
North Americagun violence
Police have person of interest in custody over Brown University shooting that killed 2, wounded 9
By Kimberlee Kruesi, Jennifer McDermott and The Associated PressDecember 14, 2025
2 hours ago

Most Popular

placeholder alt text
Economy
Tariffs are taxes and they were used to finance the federal government until the 1913 income tax. A top economist breaks it down
By Kent JonesDecember 12, 2025
2 days ago
placeholder alt text
Success
Apple cofounder Ronald Wayne sold his 10% stake for $800 in 1976—today it’d be worth up to $400 billion
By Preston ForeDecember 12, 2025
2 days ago
placeholder alt text
Success
40% of Stanford undergrads receive disability accommodations—but it’s become a college-wide phenomenon as Gen Z try to succeed in the current climate
By Preston ForeDecember 12, 2025
2 days ago
placeholder alt text
Economy
The Fed just ‘Trump-proofed’ itself with a unanimous move to preempt a potential leadership shake-up
By Jason MaDecember 12, 2025
2 days ago
placeholder alt text
Uncategorized
Transforming customer support through intelligent AI operations
By Lauren ChomiukNovember 26, 2025
18 days ago
placeholder alt text
Success
Apple CEO Tim Cook out-earns the average American’s salary in just 7 hours—to put that into context, he could buy a new $439,000 home in just 2 days
By Emma BurleighDecember 12, 2025
2 days ago
Rankings
  • 100 Best Companies
  • Fortune 500
  • Global 500
  • Fortune 500 Europe
  • Most Powerful Women
  • Future 50
  • World’s Most Admired Companies
  • See All Rankings
Sections
  • Finance
  • Leadership
  • Success
  • Tech
  • Asia
  • Europe
  • Environment
  • Fortune Crypto
  • Health
  • Retail
  • Lifestyle
  • Politics
  • Newsletters
  • Magazine
  • Features
  • Commentary
  • Mpw
  • CEO Initiative
  • Conferences
  • Personal Finance
  • Education
Customer Support
  • Frequently Asked Questions
  • Customer Service Portal
  • Privacy Policy
  • Terms Of Use
  • Single Issues For Purchase
  • International Print
Commercial Services
  • Advertising
  • Fortune Brand Studio
  • Fortune Analytics
  • Fortune Conferences
  • Business Development
About Us
  • About Us
  • Editorial Calendar
  • Press Center
  • Work At Fortune
  • Diversity And Inclusion
  • Terms And Conditions
  • Site Map

© 2025 Fortune Media IP Limited. All Rights Reserved. Use of this site constitutes acceptance of our Terms of Use and Privacy Policy | CA Notice at Collection and Privacy Notice | Do Not Sell/Share My Personal Information
FORTUNE is a trademark of Fortune Media IP Limited, registered in the U.S. and other countries. FORTUNE may receive compensation for some links to products and services on this website. Offers may be subject to change without notice.