• Home
  • Latest
  • Fortune 500
  • Finance
  • Tech
  • Leadership
  • Lifestyle
  • Rankings
  • Multimedia

Trendingnow

1

Jeff Bezos wants the bottom half of earners to pay zero income tax—he says nurses making just $75K should save $12K a year

2

Despite a $500 million net worth, Shaq just finished his fourth degree. He warns graduates: 'Your character will take you further than your resume'

3

Bolt CEO says he let go of his entire HR team for creating problems that didn’t exist: ‘Those problems disappeared when I let them go’ 

1

Jeff Bezos wants the bottom half of earners to pay zero income tax—he says nurses making just $75K should save $12K a year

2

Despite a $500 million net worth, Shaq just finished his fourth degree. He warns graduates: 'Your character will take you further than your resume'

3

Bolt CEO says he let go of his entire HR team for creating problems that didn’t exist: ‘Those problems disappeared when I let them go’ 

Clues emerge for Tesla’s $5 billion battery factory

By
Kirsten Korosec
Kirsten Korosec
Down Arrow Button Icon
By
Kirsten Korosec
Kirsten Korosec
Down Arrow Button Icon
March 10, 2014, 9:00 AM ET

FORTUNE — Tesla Motors, the innovative electric car company, wants to be a bigtime automaker. To achieve that, it needs to produce hundreds of thousands of vehicles more than the 22,300 electric vehicles it made in 2013.

Which means it’s going to need a bigger battery factory. A much, much bigger one.

On Feb. 26, the electric automaker revealed the first details for its so-called Gigafactory, a massive facility that will be designed to produce more lithium-ion batteries annually by 2020 than were made worldwide in 2013. At 10 million square feet, Tesla estimates that the plant will have the capacity to produce 50 gigawatt hours of battery packs a year, which will be used for its Model S luxury sedan and a cheaper third-generation vehicle intended for the mass market. By 2020, Tesla estimates the facility will be able to make enough batteries to supply 500,000 vehicles a year.

The factory, which will employ about 6,500 people, is expected to reduce the per-kilowatt-hour cost of its lithium-ion battery packs by more than 30% by the end of the first year of volume production. It’s nothing less than necessary for CEO Elon Musk’s bid to make a car 50% cheaper than Tesla’s luxury Model S, which starts at $70,000.

A possible location

Since the announcement, speculation has run rampant about where the facility will be located — and with whom battery manufacturer Tesla will partner.

In its initial announcement, Tesla said it is evaluating 500- to 1,000-acre sites in Arizona, Nevada, New Mexico, and Texas. But the company has said little else. (Responding to a Fortune inquiry, Tesla spokesman Patrick Jones declined to comment any further.) But according to Navigant Research analyst Sam Jaffe, there’s one must-have that Tesla’s new plant will need more than any other: a freight train.

MORE: Why Google should acquire Tesla

“The single-most important aspect is that it’s near a rail line,” said Jaffe, who specializes in the energy storage market. “These batteries are very heavy, and they have to ship them all the way to their plant in California.”

Put a rail line toward the top of the factory’s basic requirements, and the list of possible locations narrows.

“If you look at the Union Pacific line, they go right through El Paso, cut through New Mexico, through Arizona, and then up through Nevada,” Jaffe said. “And look at their Fremont plant; it’s right next to the rail line.”

Potential partners

Tesla also said it will partner with a battery manufacturer as well as companies that supply the precursor materials (such as lithium, nickel, cobalt, and electrolytes) needed to make the batteries. Under the plan floated by Tesla, the partners will share the cost of the Gigafactory. Tesla will directly invest about $2 billion.

Tesla has not yet named any partners. However, in the company’s fourth-quarter earnings call last month, Musk did say the assumption is that its current battery cell supplier Panasonic would continue to be a partner.

MORE: Would you watch an electric-car racing series?

Panasonic spokesman Jim Reilly said the company, which also supplies Tesla with automotive electronics components, is looking into a variety of options to further strengthen its collaborative relationship with Tesla Motors. But nothing formal has been decided, Reilly said.

Panasonic has had a relationship with Tesla — first as a battery cell supplier, later as an investor — since 2009. The company invested $30 million in Tesla in 2010. Last year, Panasonic agreed to expand its arrangement and supply Tesla with nearly 2 billion cells over the course of four years. The battery cells will be used to power the Model S as well as Model X, a sport utility vehicle scheduled to go into production by the end of this year.

Still, Tesla has vetted other battery cell suppliers, Jaffe said. And it has certified other companies, including the Korean firms LG Chem and Samsung SDI and China’s BYD. “Tesla has essentially given the specs of the cell they want built for its battery and have confirmed that [each] manufacturer is capable of doing it,” Jaffe said.

Which means Tesla could order battery cells from several suppliers — though it is unlikely that the automaker will choose more than one manufacturer to partner with on the Gigafactory, Jaffe said.

Other potential battery manufacturer partners include China’s Lishen, ATL, and Sony — a long shot, Jaffe said.

Size is key

But the capacity of the factory may be the most clever part of Tesla’s plan to attract a battery partner. Tesla said the factory will have the capacity of 35 gigawatt-hours (GWh) per cell and 50 GWh per pack. The extra 15 GWh is the carrot Tesla is holding out to its potential partner, Jaffe said. Tesla is essentially guaranteeing that while most of the battery cells from the factory will go toward its next-generation model, it will still need to buy more.

“Let’s imagine you’re a battery manufacturer and your big buyer comes to you and says, ‘I want you to help me build a factory so I can make a product that you make today and cut you out of the supply chain,’ ” Jaffe said. “Why would you possibly do that?”

MORE: Why the Tesla recall matters

Even if Tesla sells the 500,000 mass-market vehicles it desires, and continues to make the Model S and Model X, the Gigafactory should still have a remaining 10 GWh of manufacturing capacity left, Jaffe said. That remaining capacity could be used to support — and expand — its burgeoning stationary (as opposed to portable — that is, cars) energy storage business.

Tesla already supplies the California energy services company SolarCity with batteries for energy storage systems designed for commercial buildings. SolarCity has worked closely with Tesla for more than three years in its development of a stationary storage product, said Eric Carlson, SolarCity’s senior director of grid systems integration. (Tesla’s Musk is also chairman of SolarCity.)

Carlson wouldn’t comment on any future plans with the automaker except to say that he expected the partnership to continue. However, he did say that SolarCity sees significant demand for stationary energy storage and would expect that Tesla would also be excited about its market potential.

MORE: Elon Musk’s mom on raising the Businessperson of the Year

Nevertheless, if Tesla expects to sell more than 10 GWh per year’s worth of battery packs to the stationary storage market, the packs will have to be priced below $200 per kilowatt-hour (kWh), Jaffe said. Tesla has said that the lithium-ion batteries it buys from Panasonic are between $200 and $300 per kWh, but the current cost of stationary energy storage is much higher — between $500 and $800 per kWh globally.

Next steps

If Tesla aims to produce a mass-market electric car in three years, it knows it will need to accelerate the rate at which it drives down the cost of producing one. A massive, multibillion-dollar factory that unifies the disparate steps in manufacturing lithium-ion batteries is a step toward that. Will the economics make sense? Like Tesla itself, we’ll only find out in time.

About the Author
By Kirsten Korosec
See full bioRight Arrow Button Icon

Latest in

Finance
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam
By Fortune Editors
October 20, 2025
Finance
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam
By Fortune Editors
October 20, 2025
Finance
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam
By Fortune Editors
October 20, 2025
Finance
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam
By Fortune Editors
October 20, 2025
Finance
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam
By Fortune Editors
October 20, 2025
Finance
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam
By Fortune Editors
October 20, 2025

Most Popular

Finance
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam
By Fortune Editors
October 20, 2025
Finance
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam
By Fortune Editors
October 20, 2025
Finance
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam
By Fortune Editors
October 20, 2025
Finance
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam
By Fortune Editors
October 20, 2025
Finance
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam
By Fortune Editors
October 20, 2025
Finance
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam
By Fortune Editors
October 20, 2025
Fortune Secondary Logo
Rankings
  • 100 Best Companies
  • Fortune 500
  • Global 500
  • Fortune 500 Europe
  • Most Powerful Women
  • World's Most Admired Companies
  • See All Rankings
  • Lists Calendar
Sections
  • Finance
  • Fortune Crypto
  • Features
  • Leadership
  • Health
  • Commentary
  • Success
  • Retail
  • Mpw
  • Tech
  • Lifestyle
  • CEO Initiative
  • Asia
  • Politics
  • Conferences
  • Europe
  • Newsletters
  • Personal Finance
  • Environment
  • Magazine
  • Education
Customer Support
  • Frequently Asked Questions
  • Customer Service Portal
  • Privacy Policy
  • Terms Of Use
  • Single Issues For Purchase
  • International Print
Commercial Services
  • Advertising
  • Fortune Brand Studio
  • Fortune Analytics
  • Fortune Conferences
  • Business Development
  • Group Subscriptions
About Us
  • About Us
  • Press Center
  • Work At Fortune
  • Terms And Conditions
  • Site Map
  • About Us
  • Press Center
  • Work At Fortune
  • Terms And Conditions
  • Site Map
  • Facebook icon
  • Twitter icon
  • LinkedIn icon
  • Instagram icon
  • Pinterest icon

Latest in

brotman
CommentaryVenture Capital
I’ve spent 25 years in venture capital. Here’s how it quietly shut ordinary Americans out of the AI wealth boom—and what could fix it
By Steve BrotmanMay 22, 2026
4 minutes ago
In this photo illustration, a Microsoft logo is displayed on a smartphone with Artificial Intelligence (AI) symbols on the background.
AICFO Daily
Inside Microsoft’s high-stakes push to win back its AI lead
By Sheryl EstradaMay 22, 2026
35 minutes ago
A year in the life at HP: What matters to its sustainability lead in May 2026? 
EuropeHP
A year in the life at HP: What matters to its sustainability lead in May 2026? 
By Francesca CassidyMay 22, 2026
1 hour ago
cox
CommentarySuccession
McKinsey studied 200 family business successions. The biggest problem wasn’t the heir — it was the outgoing CEO
By Acha Leke and Chaitali MukherjeeMay 22, 2026
1 hour ago
dario
NewslettersTerm Sheet
‘A pressure cooker ready to explode’: The wild secondaries scramble for Anthropic shares
By Allie GarfinkleMay 22, 2026
1 hour ago
Kevin Warsh, U.S. President Donald Trump's nominee for Chair of the Federal Reserve, departs following his Senate Committee on Banking, Housing, and Urban Affairs confirmation hearing in the Dirksen Senate Office Building on April 21, 2026 in Washington, DC.
Big TechMarkets
Wall Street has pretty much written off the idea of a Fed rate cut at Kevin Warsh’s first meeting
By Eleanor PringleMay 22, 2026
2 hours ago

Most Popular

Jeff Bezos wants the bottom half of earners to pay zero income tax—he says nurses making just $75K should save $12K a year
Success
Jeff Bezos wants the bottom half of earners to pay zero income tax—he says nurses making just $75K should save $12K a year
By Preston ForeMay 21, 2026
21 hours ago
Despite a $500 million net worth, Shaq just finished his fourth degree. He warns graduates: 'Your character will take you further than your resume'
Success
Despite a $500 million net worth, Shaq just finished his fourth degree. He warns graduates: 'Your character will take you further than your resume'
By Preston ForeMay 20, 2026
2 days ago
Bolt CEO says he let go of his entire HR team for creating problems that didn’t exist: ‘Those problems disappeared when I let them go’ 
Workplace Culture
Bolt CEO says he let go of his entire HR team for creating problems that didn’t exist: ‘Those problems disappeared when I let them go’ 
By Preston ForeMay 19, 2026
3 days ago
Pay transparency is exposing a bigger problem: Most companies can't explain why they pay what they pay
Workplace Culture
Pay transparency is exposing a bigger problem: Most companies can't explain why they pay what they pay
By Sydney LakeMay 20, 2026
2 days ago
A 'proudly autistic' workplace expert says putting neurodivergent employees in a typical office is like dropping a polar bear in Austin, Texas
Conferences
A 'proudly autistic' workplace expert says putting neurodivergent employees in a typical office is like dropping a polar bear in Austin, Texas
By Tristan BoveMay 20, 2026
2 days ago
Meet a 21-year-old community college student who's going to China as the first American woman welder in the trades Olympics
Future of Work
Meet a 21-year-old community college student who's going to China as the first American woman welder in the trades Olympics
By Mike Householder and The Associated PressMay 17, 2026
5 days ago

© 2026 Fortune Media IP Limited. All Rights Reserved. Use of this site constitutes acceptance of our Terms of Use and Privacy Policy | CA Notice at Collection and Privacy Notice | Do Not Sell/Share My Personal Information
FORTUNE is a trademark of Fortune Media IP Limited, registered in the U.S. and other countries. FORTUNE may receive compensation for some links to products and services on this website. Offers may be subject to change without notice.